Saturn I & IB Construction TipsPART 3 - How to Draw a "Mitered" Tank Template |
PART 1 - Logistics of the Clustered Tanks PART 2 - How to Draw the Tank Fairing PART 3 - How to Draw a Mitered Tank Template |
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| NOTE: Many of the following drawings have been simplified for clarity. Superfluous overlapping lines and arcs have been cut to make the drawings appear cleaner than the original. Also, note the line color changes from each step to the next. Typically (but not always), red denotes current drawing activity and gray shows items that were previously drawn. Some lines (new and old) remain black for clarity. |
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Step 2Separate the righthand tank tube into 16 slices. One way to accomplish this is to draw a single line of a different color, then use the Radial-Copy tool. |
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Step 3Using the center points of the large circles, draw concentric circles or arcs (I use the Circle Center and Point tool) through the intersection of the lines (from Step 2) and the tank tube, making sure that the arcs intersect the horizontal tank centerline. Notice that not all segments are used to draw the arcs; only one arc left of the inner circle is drawn.
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Step 4Draw vertical lines (I typically use the Parallel Line tool) through the intersection of the arcs (in Step 3) and the horizontal tank centerline, down to intersect the right side of the triangle. Also draw a line down from the right-most edge of the tank. |
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Step 5To the right of the cone side view, create the body of the tank template in line with the side view, using two vertical lines spaced apart the value of the tank tube's circumference (pi x d or 3.14159 x diameter).Be sure to also transfer the horizontal lines to the new template. |
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Step 6Divide the template into 16 sections (in the X-direction). <----> I use the Linear Fit Copy tool to accomplish this (fitting 17 lines in the given space creates 16 sections, as the first and last line coincide when the template is wrapped around the tube). I typically make the center vertical line a different color to make it stand out. |
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Step 7Draw horizontal lines from the intersection of the vertical lines drawn in Step 4 and the right side of the triangle. |
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Step 8Use the Bezier tool to make a curve at the intersection of the horizontal and vertical lines as shown (ignore the black horizontal lines for this step).
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Step 9Clean up the template by deleting unnecessary or overlapping lines. I prefer to preserve the vertical lines as a sight reference when working on the model. The template is accurate, but will possibily need modification for real-world use. See suggestions for modification below. Here is a drawn summary that may help you to visualize the development process. |
Modifying the Template for use as a wrap-around cutting guidex = pi(t + 2p) x = needed template width t = tank tube diameter p = paper thickness (I find inkjet printer paper to be about .004") If you intend to use a paper wrap as a cutting guide, it needs to be made wider to fit around the tube. Take the actual tank tube diameter and add the thickness of two layers of paper to it. Multiply their sum by pi (3.14159). The resulting value is the needed X-dimension of the cutting guide wrap (sideways). Expand the template in the X direction only. The resulting paper template may be slightly too large, so adjust the template width accordingly and reprint. The same thing can be done to make a cutting guide out of cardstock, fiberglass, or any other material, bearing in mind to only change the X-dimension of the template only. |
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